PrimeCoat® Z80x series

PrimeCoat® Z80x series, chromefree passivation: An In-Depth Overview

Why Choose Primecoat Z80x for Your Coating Needs?

The PrimeCoat® Z80x series represents a significant advancement in the field of surface treatment technologies. Utilizing high-end chemical technology, this series offers a sustainable solution for corrosion resistance without the use of harmful chemicals.

The Primecoat Z80x series not only meets the highest standards of performance but also aligns perfectly with the industry’s move towards more sustainable practices. By opting for this series, manufacturers can ensure durability and environmental compliance simultaneously.

The water-based formulation not only ensures effective passivation but also aligns with modern environmental standards.

- High end chemical technology; Water-based and chromate-free passivation product (phosphates and silane based)

In today’s environmentally-conscious landscape, companies are increasingly seeking alternatives to traditional chemical treatments that involve chromium compounds. The PrimeCoat® Z80x series exemplifies such innovation, providing a solution that is not only effective but also compliant with RoHS and REACH regulations.

Investing in Primecoat Z80x products means investing in quality and sustainability. The series is designed to perform exceptionally, providing a corrosion-resistant solution that protects metal surfaces without the harmful effects of traditional coatings.

The corrosion performance exceeding industry standards can be attributed to the unique formulation of the PrimeCoat® Z80x series. Extensive testing has shown that these products significantly enhance the lifespan of metal surfaces, making them ideal for industries where durability is paramount, such as automotive and construction.

- Corrosion performance that exceeds industry standards

The excellent appearance at higher coating weights speaks to the versatility of the PrimeCoat® Z80x series. This feature not only meets the aesthetic demands of manufacturers but also adds an additional layer of protection to the underlying metal surface, making it suitable for visible applications.

In addition to excellent corrosion resistance, the Primecoat Z80x series also allows for better adhesion during painting processes, ensuring a high-quality finish that meets aesthetic demands.

- Excellent appearance, even at higher coating weights

Being free of any chromium compounds is a critical advantage of the PrimeCoat® Z80x series. With increasing regulations surrounding hazardous substances, opting for a product that is compliant with both RoHS and REACH not only simplifies regulatory burdens for manufacturers but also enhances their marketability.

Free of any kind of chromium (RoHS and REACH compliant)

The PrimeCoat® Z80x-series product portfolio consists of a wide range of PrimeCoat chromefree passivation products, each designed with unique properties. This extensive range allows us to tailor solutions to your specific process line, ensuring optimal performance in various applications.

The versatility of the Primecoat Z80x series means it can be tailored to meet specific manufacturing requirements, making it an ideal choice for various industries, including automotive, construction, and electronics.

PrimeCoat® Z80x series are high performing chemical products from AD Coil Coating Technologies B.V. PrimeCoat chromefree passivation products have been developed based on an in-depth knowledge of customers’ production processes and meet or exceed all cricitical demands.

Utilizing advanced formulations, the PrimeCoat® Z80x series products have been thoroughly tested in real-world production environments. These products are engineered to withstand extreme conditions, providing customers with peace of mind that their surfaces will remain protected, even under challenging circumstances.

PrimeCoat® Z80x products are specifically designed for enhancing the corrosion resistance of galvanized steel and other zinc-based alloys. In addition to their primary function, they reduce friction during forming operations, thus facilitating smoother manufacturing processes. This is especially beneficial in high-volume production settings where efficiency is key.

PrimeCoat® Z80x- products are based on phosphates and do not contain hexavalent chromium Cr(VI) or other form of the element chromium. PrimeCoats can replace traditional Chromium based passivations. PrimeCoats are free of SVHC substances. A PrimeCoat treatment ensures excellent appearance, even at higher layer weights. Other features are good paint adhesion and lubrication to reduce galling in deep drawing operations.

The absence of hexavalent chromium (Cr(VI)) in PrimeCoat® Z80x products reflects a commitment to safety and environmental sustainability. This attribute not only mitigates risks associated with chromium exposure but also enhances product acceptance across various industries that prioritize eco-friendly practices.

Furthermore, the Primecoat Z80x series significantly enhances the lifespan of treated surfaces, providing manufacturers with the peace of mind that their products will maintain their integrity over time.

Typical galvanized steel surfaces that will have advantage of the PrimeCoat® Z80x-products are: standard zinc, electrogalvanized zinc, galvalume, galvannealed, magnesium-aluminium-zinc alloys, alusi and galfan. Metal coated with PrimeCoat® Z80x is combining excellent tribological, post-painting and adhesive bonding properties on the metal coatings mentioned above.

Applications of PrimeCoat® Z80x products extend beyond standard galvanized surfaces. They are also suitable for diverse metal coatings like electrogalvanized zinc, galvalume, and galvannealed materials. This versatility opens opportunities for manufacturers to adopt a single solution across multiple product lines, simplifying inventory and reducing costs.

The graph below illustrates the performance characteristics of PrimeCoat® Z80x compared to traditional Cr(VI) passivations. This visual representation effectively highlights the superior corrosion resistance and durability offered by the PrimeCoat® Z80x series, reinforcing its position as a leading choice in the market.

Ultimately, the Primecoat Z80x series is not just a product; it embodies a commitment to excellence and sustainability in metal treatment processes, positioning it as a leader in the market.

“PrimeCoat® Z80x-series, backed by over 10 years of production experience with Cr-free solutions, stands as the most sold Chromefree passivation in Europe, showcasing leading technology that meets stringent industry demands.”

Other properties:

In addition to the primary benefits, the PrimeCoat® Z80x series incorporates other remarkable properties that enhance its performance in various applications. This includes resistance to environmental factors such as humidity and temperature fluctuations, ensuring the longevity of treated surfaces.

Choosing the Primecoat Z80x series ensures that manufacturers are equipped with the best tools to meet modern challenges in production, all while contributing positively to environmental sustainability.

- Excellent corrosion resistance, ASTM B117 NSS

The ASTM B117 NSS test results further validate the superior corrosion resistance of the PrimeCoat® Z80x series. These results are not just numbers; they represent a product’s capability to withstand real-world conditions, providing manufacturers with the assurance they need in their material choices.

- Condensation resistance (Humidity) that outperforms competition

Condensation resistance is a critical factor for manufacturers operating in humid environments. PrimeCoat® Z80x series products have been designed specifically to outperform competitors in this aspect, ensuring that metal surfaces remain protected regardless of atmospheric conditions.

- Forming
  - - Makes roll forming and deep drawing easy
  The ease of use in roll forming and deep drawing operations is another key benefit of the PrimeCoat® Z80x series. This attribute not only improves operational efficiency but also extends the life of machinery by reducing wear and tear during the forming process.
  - - Compatible with full oils and drawing emulsion
  The compatibility with full oils and drawing emulsions is crucial for manufacturers looking to integrate the PrimeCoat® Z80x series into existing processes. This compatibility allows for a seamless transition and minimal disruption in production activities.
  - - No discoloration of the surface
  Surface discoloration is a common concern when applying chemical treatments. PrimeCoat® Z80x series products ensure that there is no discoloration, maintaining the aesthetic appeal of metal components throughout their lifecycle.
  - - Outperforms the market standard for passivations in dry-forming operations with lower punch force during forming operations and increased blank holder force
  The advantages of lower punch forces during forming operations are significant for manufacturers. By reducing the necessary force, PrimeCoat® Z80x series not only enhances productivity but also minimizes energy consumption and operational costs.
- Good bonding and post paintability properties

Good bonding and post-paintability properties are essential for ensuring the longevity of coated products. PrimeCoat® Z80x series products excel in this area, allowing for better adhesion and a superior finish, which is critical for end-use applications.

Modular System: The Versatility of the Z80x Series

PrimeCoat® products are modular. This means that each product can be tailored to specific customer needs. By changing the product concentration or by adding certain specialty additives specific product properties can be enhanced while maintaining a good overall quality on the other parameters. At a higher application concentration, more than 50%, the passivation can be upgraded to a TOC, enabling:

The modularity of PrimeCoat® Z80x products empowers manufacturers to customize their surface treatment processes. By adjusting product concentrations or adding specialty additives, they can enhance specific properties while maintaining overall product quality. This flexibility is crucial in responding to the unique demands of various manufacturing environments.

Enhancing corrosion resistance through higher application concentrations is a notable feature of the PrimeCoat® Z80x series. The ability to achieve a total organic carbon (TOC) upgrade with increased concentrations not only boosts protective measures but also provides additional benefits such as improved lubrication and anti-fingerprint properties.

- Improved corrosion resistance
- Improved lubrication

Improved lubrication properties of the PrimeCoat® Z80x series reduce friction during processing, leading to less wear on both the treated materials and the machinery involved. This reduction in friction can also result in better surface finishes, enhancing the final product’s quality.

- Anti-fingerprint properties

In conclusion, the PrimeCoat Z80x series stands out as a reliable and innovative choice for manufacturers seeking to enhance the protection and performance of metal surfaces. Its extensive range of properties, compliance with environmental regulations, and customizable solutions underscore its position as a market leader in chromefree passivation technologies.

Anti-fingerprint properties of the PrimeCoat® Z80x series further elevate its usability. In applications where aesthetics are paramount, these properties ensure that surfaces maintain their pristine appearance, making them ideal for consumer-facing products.

For more information on solutions for metal phosphating processes, please refer to this link: https://dk-chemicals.vn/

See some of our other products here: https://dk-metalsurfacetreatment.com/san-pham-cong-ty-tnhh-hoa-chat-d-k/